How Non Woven Fabric Differs from Woven Fabric

Fabrics serve an important role in the textile industry because they define the use, longevity, and quality of many products. The difference between woven and non woven fabric is considered to be the most important in the textile industry. Both companies and customers might benefit from a better awareness of their differences when making informed choices for their specific needs. We’ll look at the benefits of non woven fabric, as well as some of its uses, in this blog post. 

What is Non Woven Fabric?

Instead of being woven or knitted, a fabric can be manufactured to be non-woven. Its production involves mechanical, chemical, or thermal methods that join or interlock fibers. Non woven fabric is manufactured using advanced methods that produce a strong and adaptable textile without the use of regular yarns, as compared to woven fabrics, which must be woven on a loom. 

Types of Non Woven Fabrics

Spunbond Non-Woven Fabrickn

This fabric is known for its strength, lightweight quality, and breathability; it is manufactured using spunlaid technique. Because of its affordability and longevity, it is extensively used in packaging, farming, healthcare, and single-use items like surgical gowns and grocery bags.

Meltblown Non-Woven Fabric

Face masks, air and liquid filters, and insulating materials all depend on meltblown fabric for its renowned ultra-fine fibers and exceptional filtration capabilities. Safety equipment and high-efficiency filtration systems based on its particle-trapping capabilities.

Needle-Punched Non-Woven Fabric

The use of pointed needles in mechanical bonding makes this cloth extremely sturdy and tear-proof. Its strength and resistance to water make it a popular choice for carpets, geotextiles, automobile interiors, and other industrial uses.

Hydroentangled Non-Woven Fabric

Spunlace fabric, or hydroentanglement, is made by weaving strands with high-pressure water jets, which gives the fabric a smooth, fabric-like handle. Wet wipes, medical drapes, cosmetics, and personal hygiene items all are made of it because of its mild and absorbing capacity .

What is Woven Fabric?

The process of creating woven fabric and how it is made requires the systematic crossing and undercrossing of threads. This method allows for the creation of sturdy, structured fabric in a variety of patterns, including satin, twill, and plain weave. Woven fabrics are timeless and long-lasting, making them ideal for furniture, apparel, and countless other textile uses.

Types of Woven Fabrics

Plain Weave

The simplest and most common weaving pattern is plain weave, which consists of the weft threads crossing over and under the warp threads in a basic crisscross pattern. This process creates a fabric that is perfect for upholstery, home textiles, and garments because of its tight weaving and long-lasting quality with a smooth surface.

Twill Weave

The twill weave, with its unique diagonal rib pattern, is known for its extraordinary flexibility, durability, and wrinkle resistance. Its structure give more drape and movement, thereby making twill fabrics ideal for denim, workwear, curtains, and upholstery. Also, twill fabrics cover up stains quite well, which makes them a practical choice for everyday use.

Satin Weave

The weaving process of satin weave, in which warp threads float over several weft threads, produces a high-sheen fabric that is soft, smooth, and glossy. This weave is perfect for luxurious fabric, lingerie, evening dresses, and ornamental textiles because it adds drape and softness.

Difference Between Non Woven Fabric and Woven Fabric

1. Manufacturing Process

• Non woven fabric: Made by compressing fibers together using processes like heat bonding, chemical bonding, or needle punching.
• Woven fabric: Made by carefully weaving together warp and weft threads on a loom.

2. Strength and Durability

• Non woven fabric: Not as long-lasting as woven cloth, although some non-woven materials are now rather durable because of advancements in technology.
• Woven fabric: Its excellent resilience and strength make it an ideal fabric for use in upholstery and garments.

3. Flexibility and Breathability

• Non woven fabric: Its open structure makes material more flexible and breathable, letting air to travel through easily.
• Woven fabric: It may provide stronger structure and support yet be less breathable depending on the weave style.

4. Water Resistance

• Non woven fabric: It is perfect for use in healthcare and manufacturing since it can be made water-resistant with the use of specific coatings.
• Woven fabric: It will absorb water, except coated with a water-repellent material

5. Cost and Production Time

• Non woven fabric: Its production is affordable and faster because weaving and knitting processes are used in it.
• Woven fabric: The intricate weaving technique results in higher production costs and longer manufacturing times.

Advantages of Non Woven Fabric

1. Lightweight and Versatile

Disposable medical gowns, personal hygiene items, and lightweight packaging are just a few examples of non-woven fabric, which is better to regular woven fabrics due to its significantly lower weight. Its versatility makes it suitable for use in a wide range of sectors, from healthcare and fashion to the automobile and healthcare industries.

2. Cost-Effective

Producing non-woven fabric on a big scale is more economical than weaving it by hand since it uses less raw materials and manpower. Disposable products including face masks, wipes, and packaging materials often use it due to its cost-effectiveness.

3. Customizable Properties

The capacity to manufacture non-woven fabric with precise qualities is one of its main advantages. Its ability to adapt to a wide range of environments and uses from protective gear to filtration systems is due to its capacity to withstand water, fire, antibacterial agents, and ultraviolet light.

4. Eco-Friendly Options

The use of recyclable and biodegradable components in the production of many non-woven fabrics reduces their environmental effect. To promote ecological awareness, they are a suitable substitute for plastic-based goods, such as reusable shopping bags, medical disposables, and agricultural covers.

Applications of Non Woven Fabric

1. Medical and Healthcare

Surgical masks, bandages, wound care, and single-use personal hygiene items all make use of non-woven fabric, thereby making it an essential part of medical equipment. Its sterile, protective, and breathable properties make it an important tool in the fight against infections and for the protection of patients in healthcare facilities.

2. Industrial and Construction

The industrial and construction sectors frequently use non-woven materials for their long-lasting and water-resistant qualities. Industrial protective coverings for insulation and shielding, geotextiles for road building, and filtration materials for air and liquid purification systems are some of their many uses.

3. Agriculture

Covering crops, shading greenhouses, and maintaining soil are all ways in which farmers depend on non-woven cloth. The use of these fabrics decreases the need for chemical treatments while increasing agricultural productivity due to their ability to control temperature, maintain moisture, and protect plants from pests.

4. Packaging

Sustainable solutions to plastic bags, such as eco-friendly non-woven bags, are becoming more popular. Retail shopping, promotional events, and corporate freebies can all benefit from their reusable, lightweight, and long-lasting nature. 

5. Home and Furnishings

Home goods made of non-woven fabric include mattress protectors, upholstery lining, and cleaning wipes. It is a popular option to improve the cleanliness, longevity, and comfort of household furnishings because of its suppleness, resilience, and resistance to moisture.

Moonlight Hosiery – Premium Non Woven Fabric Solutions

Moonlight Hosiery is an industry leader that offers premium non-woven fabric designed for a wide range of applications. For those searching the finest textile solutions, our modern manufacturing technologies guarantee excellent strength, breathability, and sustainable production choices.

Our Important Features:

High Quality Fiber Bonding Techniques

For high-performance fabrics used in healthcare, manufacturing, and everyday life, we use thermal, chemical, and mechanical bonding to increase strength, flexibility, and consistency.

Customizable Fabric Properties

Hygiene items, packaging, and protective gear can all benefit from our specialized materials’ water resistance, flame retardancy, antibacterial protection, and increased softness. 

Sustainable and Environmentally Friendly Products

Reusable bags, filtering materials, and disposable medical supplies are all available in biodegradable and recyclable varieties, which reduce the harmful environmental effect without sacrificing strength or quality. 

Cost-Effective and Bulk Production Capabilities

Weaving is no longer necessary because of our effective production methods, which support large-scale production without sacrificing quality or performance and lower manufacturing costs. 

Compliance with Industry Standards for Hygiene and Safety

Our non-toxic, skin-friendly, and extremely long-lasting fabrics are approved for use in healthcare, food packaging, and protective applications, and they all fulfill high worldwide requirements. 

Our mission at Moonlight Hosiery is to meet the demands of your industry with eco-friendly, high-performance non-woven fabrics that are both creative and sustainable. 

Conclusion

The first step to selecting the best fabric for your needs is being familiar with the differences between woven and non-woven materials. Although woven fabric is more commonly used because of its structure and longevity, non-woven fabric is more versatile due to its low cost, ease of movement, and breathability. 

 Make the smart switch to non woven fabric today with Moonlight Hosiery!